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3 Quick Steps to Adjust a Blow Off Valve?

Video: How to Adjust A BOV

Why Would Anyone Want to Adjust Their BOV?

If you have ever wondered why someone would go through the trouble of adjusting a blow off valve, wonder no more! There are several reasons someone might want to adjust their BOV, and we will explore a few here.

One reason to adjust a BOV is to change the point at which it opens. Depending on how your BOV is adjusted, it can open earlier or later in the rev range. This can be beneficial if your car struggles to make power at high RPMs, as opening the BOV earlier can help relieve some pressure build-ups.

Another reason to adjust a BOV is to change the sound it makes. Some people like the loud “whoosh” sound that a BOV makes when it opens, while others find it highly annoying. Adjusting the BOV can help you find a happy medium between the extremes.

Finally, adjusting a BOV can also help with reliability. If your BOV is set too low, it can cause your engine to stall when you come off the throttle. Conversely, if it is set too high, it can cause your car to lurch forward when you get back on the gas. Adjusting the BOV to find the perfect setting can help keep your car running smoothly and prevent unwanted surprises.

So there you have it! These are just a few reasons someone might want to adjust their BOV. Whether you’re looking to improve performance, change the sound, or ensure reliability, adjusting your BOV is a great way to do it.

Before You Adjust A Blow Off Valve

If you have ever wondered how to fine-tune the performance of your valve, check out the video above. Each Blow-off Valve (BOV) or Bypass Valve (BPV) needs to be adjusted to suit the vehicle it is mounted.

Vee Ports, Supersonics and Dual Ports

The aim of the adjustment on Vee Ports, Supersonics and Dual Ports is to make sure that the piston is hard closed at idle and that the piston closes fast enough to minimise backfiring and not stall the engine.

Plumb Back

Equipped with a spring, Plumb Back BOVs are designed to keep the piston open at engine idle. Hence, the cap can be left in the middle position.

Adjusting BOV

How to adjust a BOV?

  1. To Adjust the BOV, rotate the cap, this increases the spring force on the piston,
  2. Rotate the cap clockwise in the direction of hard as marked on the top of the lid.
  3. To decrease the spring force on the piston. Rotate the cap anti-clockwise in the direction of soft as marked on the top of the lid.
How to adjust a blow-off valve

Quick and Easy Steps When Adjusting a BOV or BPV

  1. Start with the BOV cap at the top soft position. Note: The edge of the cap should completely cover the indicator O-Ring.
  2. With the engine at idle, the exhaust port should be closed off by the piston, and therefore the piston should be hard against the seat and not floating or moving.
  3. Free rev the engine and back off quickly. However, the engine should return to average idle speed if the engine drops below idle or stalls. Go ahead and Increase the spring tension by one turn.
  4. Repeat this process until the engine free revs and returns to average idle speed.
  5. Test drive the car and ensure that the engine has minimal backfiring and no stalling when decelerating or changing gears. If you notice backfiring is excessive or stalling, check all connections made during the installation. Otherwise, increase the spring tension.

TECH TIP: BOV TROUBLESHOOTING

If you have installed a vent-to-atmosphere BOV and your engine has started to dip below normal idle and stalling, follow these steps:

BOV Troubleshooting Steps

  1. Firstly, check that the BOV is closed at idle if the BOV is not completed at idle. There’s a good chance the spring tension may need to be increased, or the BOV might need a heavy-duty spring.
  2. Next, check the vacuum hose for splits, cracks, loose connection, kinking or any obstruction. It would be best to replace the old or tired hose’s, and it is also essential to know these hoses may collapse under a vacuum causing an obstruction.
  3. Lastly, with the engine running, remove the vacuum/pressure hose from the nipple in the cap of the BOV. You should hear a loud hissing sound. The engine should idle poorly. Double-check by covering the end of the hose with your finger. If this does not occur, the hose could be blocked or crimped. Thoroughly check the hose and replace it if necessary.
BOV Troubleshooting

If the stalling dipping idle is still occurring follow these steps:

  1. First, ensure that the vacuum/pressure source is not shared and that the vacuum source is directly from the inlet manifold.
  2. Next, check the seal between the adapter and the BOV – ensure that there is no gap between the BOV base and the weld flange.
  3. Lastly, check the join between the adapter and the intercooler pipe for leaking.
BOV Troubleshooting

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Custom setup and need advice?

Try our Product Advisor! This tool is designed to help you choose the right product for your project & help you choose the right Wastegate, Blow off Valve and fuel Pressure Regulator.

Find products to suit your car

Contact Turbosmart to see if we have products to suit your car on the way or other solutions to help! If you have a new car we don't cover, you can also request a new product.
Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

ALL NEW ProPort AVAILABLE NOW!

Engineered to Win!

ProPort by Turbosmart is a 54mm (2.13in) Blow Off Valve with a tiny footprint and massive flow. The ProPort flows 420 cfm, which is enough for 3500 HP and is in a league of its own, standing 30mm (1.2in) lower than PowerPort while flowing over 25% more than the Market leading 50mm RacePort.

Turbosmart Blow off Valve Range

Engineered to Win!

Turbosmart has manufactured the Blow-off Valve (BOV) Range with a focus on performance and reliability.

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

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5 ‘Facts’ About External Wastegates That Are Wrong

Turbosmart Electronic External Wastegates

External Wastegates

External Wastegates are one of the most commonly misunderstood pieces of the turbocharging puzzle. Plus, these devices regulate boost by allowing exhaust gasses to bypass the turbocharger’s turbine. Therefore, making sure the compressor does not spin too quickly and produce too much boost.

However, many myths and misconceptions are floating around, so we picked five of our favourites that we have heard and let our engineers bust the myths.

1. You don’t need an external wastegate.

Well, if you aim to destroy your turbo or blow up your engine, then yes, you don’t need a wastegate! While, in theory, you could run a turbo system without a wastegate by carefully choosing a turbo that will only reach its maximum turbine speed and desired boost pressure at the engine’s max RPM, it’s not practical in the real world.

2. The more powerful the engine, the bigger wastegate I need.

False! A wastegate is possibly the only component in your whole engine package that can be made smaller as you increase your boost/horsepower output – in certain circumstances. A wastegate drives exhaust gasses away from the turbocharger to regulate turbine speeds and boost pressure. 

Selecting the correct wastegate size depends on the amount of exhaust to be bypassed, the desired boost pressure, and the amount of exhaust gas the turbo requires to reach that boost pressure. Also, an engine that produces a lot of exhaust gas but runs low boost levels will require lots of exhaust to be diverted away by the wastegate, requiring a bigger wastegate. Higher boost levels will need less exhaust to be diverted away from the turbine, so smaller wastegate.

3. External Wastegates don’t operate in high temperatures.

It’s common to find External wastegates mounted at the hottest part of the exhaust, and it’s where all the exhaust gases meet, creating extra heat.

Mounting a wastegate permanently, somewhere it can cool off, rather than being choked with hot air, surrounded by hot exhaust and an engine with no airflow. Access to fresh air helps keep the wastegate at a safe operating temperature, extending its life and reducing the risk of failure.

Turbosmart tests and designs external wastegates to cope with extreme heat. Carefully selected materials and tolerances ensure that they are up to the job and can handle the heat of the most severe applications.

4. External Wastegates are responsible for turbo flutter.

The sound of turbo flutter, or compressor surge, is sometimes referred to as ‘wastegate chatter’ – but this noise has nothing to do with the wastegate. As the name suggests, compressor surge occurs on the compressor side of the turbocharger – outside air is drawn in and compressed for the engine to consume and used on the turbine side, where exhaust gasses spin the turbine wheel to operate the compressor. That fluttering sound, which typically occurs when the throttle is suddenly closed, is the sound of the turbo trying to push air into the engine but failing, so the compressor blades ‘chop’ through the air. You can read more about this phenomenon here.

5. Wastegate spring pressure is the highest boost level you can reach.

False! Wastegate spring pressure is the lowest boost level you can reach. Using a boost controller, you can quickly increase boost pressure over wastegate spring pressure. However, you can’t achieve a maximum boost level under the wastegate’s spring pressure.

If a wastegate is fitted with springs rated to 7PSI, it will open when it receives 7PSI of pressure from the actuator. Any pressure lower than that will not overcome the spring force, and it will remain closed.

Turbosmart External Wastegates - GENV Range

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

2x Sema Award Winning StraightGate 50

Engineered to Win!

The StraightGate50 eSG50 by Turbosmart is a 50mm (1.97in) butterfly valve style external wastegate for turbocharged engines. 

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

Turbosmart BlackBox

Engineered to Win!

BlackBox by Turbosmart is a dedicated Electronic Wastegate Controller which can be used in cooperation with a range of Factory, Aftermarket and Motorsport ECU’s.

Turbosmart Electronic Wastegate Range

Engineered to Win!

Surprisingly, there are no springs, no hoses, and no boost reference signal. Above all, there are no limitations associated with any of them.

Turbosmart - Electronic Wastegate

Turbosmart External Wastegate Springs

Engineered to Win!

Are you looking for spares & accessories or available items for your Turbosmart product? Look no further! We carry everything to ensure that your Turbosmart External Wastegates are always running at peak performance. 

Power Gate 60 Spring Diaphragm

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The StraightGate50 WINS 2 SEMA NEW PRODUCT AWARDS

Turbosmart is proud to announce the StriaghtGate50 was offered a warm welcome to SEMA 2021 Winning 2 New Product Awards on Day 1!

SEMA Best Engineered New Product 2021!

SEMA Best Performance-Racing New Product 2021!

The 2x Award Winning Sema StraightGate50 (eSG50) from Turbosmart is a 50mm (1.97in) butterfly valve style external wastegate for turbocharged engines. The StraightGate50  provides more flow than any conventional 60mm poppet style valve while also providing more control and almost linear response for unparalleled boost control throughout the entire operating range. Boost Control re-imagined!

 

It was developed off the back of Turbosmart’s SEMA 2019 New Product Award Winning eWG range with full electronic actuation and control. The StraightGate50 features an in-house designed, CFD driven, and real-world validated butterfly valve style external wastegate. It provides the benefits of over two decades of boost control experience with the latest technology for truly advanced boost control strategies with virtually no limits.

You can find more info HERE on the Turbosmart Website StraightGate50 Release.

  

Engineered to Win!

Turbosmart is no stranger to the stage at the SEMA Awards gala, having won Best Performance-Racing Product 2019 for the eWG Electronic Wastegate and a year earlier taking Best Performance-Street Product for the Kompact EM Series (Electro-Mechanical) Blow Off Valve. The 2021 Win is an official three-peat for Turbosmart & we couldn’t be prouder or more excited for what the future holds!

The StraightGate is a 10 year passion for us...

Turbosmart Group General Manager Commented: ‘We really couldn’t be prouder to be recognised for this! The StraightGate is a 10-year passion for us and has taken over three years of intense development to make it a reality. It’s been a product we wanted to use for our builds, and we knew it would be a game-changer! I want to thank SEMA for their support and recognition and, of course, the judges for their vote. When the most respected group in our industry gives you the thumbs up, it justifies why we do this. Thanks to our entire staff and trusted partners, this was a truly Team Turbosmart effort’.

INTRODUCING the Sema StraightGate50!

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

Award-Winning Electronic Wastegates

Engineered to Win!

Surprisingly, there are no springs, no hoses, and no boost reference signal. Above all, there are no limitations associated with any of them. Gone are ‘Minimum’ boost levels associated with base spring pressure or the heat-related issues with hoses.

Featured Product

TS-0305-1001

How do you control an Electronic Wastegate? With the Turbsomart BlackBox Dual Channel Electronic Wastegate Controller! 
Black-Box_Banner

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

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How Does a Boost Controller Work?

Electronic Boost Controllers

What is a Boost Controller?

A boost controller is a device that helps regulate the amount of boost pressure created by your turbocharger. Boost pressure forces more air into your engine, ultimately creating more power. The more air you can force into your engine, the more power it can produce. However, too much boost pressure can damage your engine and cause severe damage. That’s where a boost controller comes in. It allows you to dial in the perfect amount of boost pressure for your particular setup and ensures that your engine stays safe while still making as much power as possible.

No matter the boost controller you choose, it’s essential to ensure that it’s installed correctly. Incorrect installation can lead to engine damage and decreased performance. If you’re not sure how to install a boost controller, it’s best to consult with a professional. With the right boost controller, you can take your car’s performance to the next level!

Why use a Boost Controller?

If you have a turbocharger, then you know that they can be a great way to improve your car’s performance. But what if you want to take things to the next level? That’s where a boost controller comes in.

A boost controller is a device that allows you to manually adjust the amount of boost pressure that your turbocharger produces. By doing this, you can fine-tune the performance of your engine to get the most power and efficiency out of it.

There are many different types of boost controllers on the market, so it’s essential to research and find one that will work best for your particular setup. But if you’re looking for a way to take your turbocharged car’s performance to the next level, a boost controller is something to consider.

The Primary Function of a Boost Controller

A boost controller controls the amount of manifold pressure by changing the pressure going to the wastegate. For example, suppose you wish to increase your boost pressure above your normal wastegate actuator pressure (typically 7psi). In that case, the boost controller must accurately modify the pressure signal the wastegate actuator receives by venting an adjustable amount of pressure, forcing the turbo to produce the new, increased boost level.

Boost Controller Illustration

The Two Types of Boost Controllers

There are two main types of boost controllers: manual and electronic. Mechanical boost controllers are the simplest type and use a spring-loaded valve to regulate boost pressure.  Electronic boost controllers are more complex and use a computer to control the boost pressure. They offer more precision and are generally considered the better option.

Both types of boost controllers have their advantages and disadvantages. Mechanical boost controllers are generally less expensive and easier to install, but they can be less precise than electronic boost controllers. Electronic boost controllers are more expensive and require more installation, but they can provide better boost pressure regulation.

1. Mechanical (Gated) Boost Controllers

The Turbosmart Gated Boost Control Valve range is one of the best value for money horsepower upgrades that you can make to your turbocharged petrol or diesel engine vehicle—designed to offer the option of up to two boost settings, set by the driver and controlled via a switch. They are easy to fit, simple in operation and require little maintenance resulting in an excellent dollar for horsepower solution!

The range includes our exclusive Gate feature, which improves turbo response by up to 800 rpm earlier in the rev range – this means that you can increase the performance and response from your engine without even raising the maximum boost level.

2. Electronic Boost Controllers

The solutions that the electronic boost controllers offer are a far more sophisticated host of boost settings mapped against different triggers such as:

  • Gear change
  • Time
  • RPM or a manual switch

Furthermore, they require a higher level of technical knowledge to be fitted but offer greater flexibility and countless features.

 

Boost Controller Curve Diagram

Turbosmart eBoost Range

Choosing the Right Boost Controller for Your Application

The table below lists all the functions available with each Turbosmart Boost Controller. It will help you decide which Boost Controller is suitable for you.

Boost Controller Guide

The Turbosmart eBoost range of electronic boost management systems is one of the most popular, powerful, and user-friendly ranges of electronic boost controllers on the market.

Engineered to win, the eBoost controllers give you the ultimate control over the boost curve with innovative features designed for one thing – performance. All Turbosmart e-Boost controllers feature our exclusive adjustable gate pressure feature, which improves turbo response by up to 1000 rpm earlier in the rev range.

More importantly, this means that you can increase the performance and response of your engine without even raising the maximum boost level. Turbosmart e-boost controllers also allow the user to control three different aspects of the boost curve;

  1. The maximum boost pressure (set point),
  2. The spool-up rate of the turbocharger (gate pressure)
  3. The reaction time of the controller (sensitivity).

Each unit is housed in an aluminium case for durability and strength, while a simple three-segment display is used for easy viewing and navigation in all extreme driving conditions.

Is a boost controller necessary?

A boost controller is not strictly necessary for your car, but it can make a big difference in how well your car performs. Boost controllers allows you to regulate the amount of boost that is sent to your engine, which can help improve your car’s power and acceleration. If you are looking for ways to get the most out of your car, then a boost controller is a good option to consider. There are a few different types of boost controllers on the market, so you will need to do some research to find the one that is best for your car. Boost controllers can be found online and in many automotive stores.

How Expensive are Boost Controllers?

Boost controllers are not cheap. They can range in price from around $200 to over $1,000. However, they are an important part of your car’s turbocharger system and can help increase the performance of your car. Boost controllers can be simple mechanical devices or they can be electronic. Electronic boost controllers are more expensive, but they offer more control over the boost pressure. Boost controllers are an important part of any turbocharged car and can help you get the most out of your car’s performance. Thanks for reading!

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Custom setup and need advice?

Try our Product Advisor! This tool is designed to help you choose the right product for your project & help you choose the right Wastegate, Blow off Valve and fuel Pressure Regulator.

Find products to suit your car

Contact Turbosmart to see if we have products to suit your car on the way or other solutions to help! If you have a new car we don't cover, you can also request a new product.
Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

Turbosmart Boost Control Range

Engineered to Win!

Turbosmart prides itself in providing customers with the absolute pinnacle in boost control management. Whether it be for your street or race application, Turbosmart has a range of boost controllers to help you service your needs.

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

Turbosmart Boost Tee Installation Tutorial

Engineered to Win!

This installation tutorial is performed on a Mitsubishi Evolution 8 but will apply to most popular vehicle’s.

eBoost 2 Basic Setup & tech Tips

Engineered to Win!

eBoost2 is a fully featured programmable electronic device. 

eboost2 Setup

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