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The Ultimate Guide to Changing a GenV Wastegate Spring

Turbosmart External Wastegates - GENV Range

Innovative Way to Change A GenV Wastegate Spring

For years racers, tuners, and enthusiasts have wrestled with the complications of swapping springs on their external wastegates. Throughout the industry, old-school wastegate designs utilized a common multi-bolt cap design to gain access to the internal springs. Through years of research and development, Turbosmart has put its products through their paces and found an innovative way to simplify and improve this area of wastegate tuning; The threaded locking collar! 

With the introduction of the Comp-Gate 40 wastegate in 2010, Turbosmart introduced the first threaded locking collar design for the diaphragm housing. This new design simplified the process of opening up the wastegate and allowed users to quickly swap springs. Some additional benefits of the threaded locking collar are the reduction in overall wastegate size and substantially improved sealing of the diaphragm housing. 

If you are looking for the correct spring configuration for your particular GenV Wastegate, please refer to the spring chart below

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Custom setup and need advice?

Try our Product Advisor! This tool is designed to help you choose the right product for your project & help you choose the right Wastegate, Blow off Valve and fuel Pressure Regulator.

Find products to suit your car

Contact Turbosmart to see if we have products to suit your car on the way or other solutions to help! If you have a new car we don't cover, you can also request a new product.
Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

How to Change a GenV Wastegate Spring?

Engineered to Win!

Ever had questions about how to quickly and safely change out springs on your GenV wastegate? This video will walk you through some methods to get the job done! Thanks to the locking collar design of these wastegates, spring changes are faster and easier than ever!

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

5 'Facts' about External Wastegates that are wrong

Engineered to Win!

External Wastegates are one of the most commonly misunderstood pieces of the turbocharging puzzle.

External Wastegates

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Turbosmart wins 5 Global Media Awards at SEMA 2019

2019 SEMA Media Awards

TURBOSMART has continued their winning streak claiming 5 Global Media Awards at SEMA 2019, covering both the eWG60 Electronic Wastegate and the GenV internal wastegate actuator!

After taking out the Best new Racing-Performance product, Turbosmart is now amongst an elite group of companies to receive global media awards at the 2019 SEMA show. Esteemed international judges selected the eWG60 Electronic Wastegate and the GenV internal wastegate actuator. Chosen from nearly 3000 products featured at this year’s SEMA show. Each journalist selected products that would be of most interest to their publications’ readers and most likely to succeed commercially in their respective countries.

Special thanks to the media partners for supporting our new range; we are so proud to be recognised by the media, industry, and peers.

SEMA 2019 Global Media Award

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

Custom setup and need advice?

Try our Product Advisor! This tool is designed to help you choose the right product for your project & help you choose the right Wastegate, Blow off Valve and fuel Pressure Regulator.

Find products to suit your car

Contact Turbosmart to see if we have products to suit your car on the way or other solutions to help! If you have a new car we don't cover, you can also request a new product.
Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

WINNER: New eWG60 wins SEMA 2019 "BEST NEW PERFORMANCE-RACING PRODUCT!"

Engineered to Win!

The culmination of years of hard work and engineering: The NEW e-WG60 electronic wastegate from Turbosmart! The most advanced wastegate in boost control is here and taking home the “BEST NEW PERFORMANCE-RACING PRODUCT” at SEMA 2019!

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

Award-Winning Electronic Wastegates

Engineered to Win!

For more information about the Electronic Wastegate Range, Learn More Here!

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TURBOSMART Wins SEMA New Product Award for Performance Racing 2019

SEMA Award 2019

Turbosmart has won the Back to back “Best New Product“ SEMA Award for our newest release, the GenV EWG 60mm Electronic Wastegate, in 2019. This comes off the back of our 2018 win for the Universal Kompact EM Blow Off Valve.

Awarded at the New Product Awards breakfast, which officially opens the show each year, Turbosmart was on hand to collect the award and thank SEMA & the official judging team.

Turbosmart’s eWG45 and eWG60 give you all the flow & interchangeability of Turbosmart’s GenV range of External wastegates, with the kind of control never seen before, independent of any reference signal, without the need for compressed gas or boost hoses and is fully adjustable from your tuning interface, no need for changing springs: Boost control is entirely adjustable from your laptop.

Electronic External Wastegate 60 & 45

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

GET YOUR FREE SET OF TURBOSMART INSTRUCTIONS

Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

Award-Winning Electronic Wastegates

Engineered to Win!

Surprisingly, there are no springs, no hoses, and no boost reference signal. Above all, there are no limitations associated with any of them. Gone are ‘Minimum’ boost levels associated with base spring pressure or the heat-related issues with hoses.

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand. Turbosmart is well on track to lead the future in turbo technology.

Our engineers, build and track test all products in-house. Therefore, we ensure we’re continuously producing the highest quality blow-off valves, wastegates, boost controllers, gauges, pressure regulators, and hoses. For this reason, our products are designed to be used on both track and street applications.

Product Advisor

Engineered to Win!

This tool was designed to remove the mystery of choosing the right Wastegate, Blow-off Valve and Fuel Pressure Regulator for your project.

Please, Share Post Here!!!

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hp38

NEW! GenV UltraGate38 HP

Available Now! SHOP GenV UltraGate38 HP by Turbosmart Turbosmart has expanded on the GenV external wastegate range by adding the traditional 2 Bolt, 38mm version

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Turbosmart EM BOV Receives A Performance Industry Award

Multiple Award Winning Kompact EM

The Turbosmart Electro-Mechanical Blow Off Valve has earned another performance industry award at the 2019 Australian Automotive Aftermarket Association Innovations Awards. This is the second massive industry award that the Kompact EM has received in less than a few months, with the product also gaining the prestigious SEMA Street-Performance Award for 2019.

The AAAA Innovation Awards was no small feat, consisting of complete entry submission and weighted on a marking system of objectives, solutions, innovation, and the result of the product on both the market it services and impacts the Turbosmart business.

The whole team is excited to receive yet another industry award of this calibre for the Kompact EM product range. We have worked hard on this product and are quite proud of it. It is more than just a new solution for our customers, this symbolises our passion for keeping pushing forward and forging innovations for the industry, and that’s really what this award embodies and what it means for our business.
Stewart Mahony Group General Manager
Stewart Mahony
Group General Manager

The Universal Kompact EM-BOV allows for seamless integration into vehicles which require actuation of the BOV to be controlled via the engine ECU without compromising flow or performance. The new universal Kompact EM BOV range flows at higher levels than existing compressor cover solutions and provides an alternate option where hybrid turbochargers demand more flow to prevent the compressor falling into surge with rapid load changes.

 

The Kompact EM-BOV Story

The Turbosmart Kompact EM-BOV was born out of a company-wide philosophy that sees the business determined to stay ahead of the curve when it comes to adopting and implementing new technologies that can service the demands of the ever-changing automotive industry. As the modern turbocharged engine was moving towards electronic technologies, so too did the aftermarket accessories needed to support it!
Nic Cooper Ceo & Founder
Nic Cooper
CEO & Founder

During data-intensive rounds of R&D, Turbosmart’s Engineering Team found that OEM valves are commonly built from sub-par materials to speed up their manufacturing process and reduce production costs.

“Due to the use of the nature of their design and materials used, OEM products can fault throughout normal use, but in particular, during periods of increased load when boost pressure is raised during the tuning of a vehicle. This can cause valve leaks meaning that the vehicle can not maintain a controlled boost pressure level for maximum performance. Ultimately this can cause the OEM ECU to register a fault which causes the vehicle to go into ‘limp mode’ by decreasing the boost pressure to protect the vehicle”, stated Christopher Doumbos, Turbosmart Head Engineer.
Chris Doumbos
Head Engineer

With this knowledge, Turbosmart went about sourcing significant amounts of OEM data, physical turbocharger units, and whole vehicles to develop the product. Using Turbosmart’s unique pressure control system from existing product ranges, Turbosmart quickly implemented the same technology found in their long-standing and successful range of Kompact products with their all billet construction and high-temperature o-rings.

While fitment and construct is something that Turbosmart has long perfected, determining how each vehicle ECU would respond to the solenoid required for the electro-mechanical response was a whole new challenge. Turbosmart wanted to make a unique product that required as little possible input from the user; a true, world-first, plug-n-play solution.

This required significant amounts of fine-tuning to the product to make sure that introducing a solenoid system to the top chamber of the valve responded in the same way across a range of vehicles and offered the customers a hassle-free solution. Again, the R&D department went to work on testing the solution across a range of scenarios, including dyno testing and road testing prototype units under different conditions. With each simulation and test, the product was refined to ensure seamless integration.

Eventually, the Turbosmart Kompact EM-BOV was developed as the world’s first aftermarket replacement Blow Off Valve for both direct fitment and universal replacement. To see the full range of Turbosmart Kompact EM-BOVs, visit www.turbosmart.com today or speak to your local Turbosmart distributor.

Here is a handy self-help guide to helping you with your Turbosmart install and answers to some of the most frequently asked questions we get here. Turbosmart recommends that you get your products fitted and tuned by a qualified technician. If you choose to install the product yourself, ensure you have all the necessary tools and technical knowledge to perform this task.

Thank you for picking up the latest Turbosmart catalogue. As we look back on 25 fantastic years of innovation and growth, we continue to look towards the future as we release some revolutionary new products that will cement our reputation as innovators and market leaders.

Please contact us here and fill out a quick form so that our team can efficiently help you!

GET YOUR FREE SET OF TURBOSMART INSTRUCTIONS

Nearly 30 years ago, I embarked on this incredible journey of founding Turbosmart, and as we step into 2024, I've never been more proud of the Turbosmart team. We are on the verge of our most exciting chapter yet, as we unveil a monumental achievement—our new line of cutting-edge Turbochargers. Turbosmart is more than just a business; it's a community of enthusiasts dedicated to constant innovation in our products, support, and service. Thank you for being so supportive, and here's to another year of innovation and achievement with Turbosmart! #Engineered to Win!

Award-Winning Kompact EM Blow Off Valves

Engineered to Win!

The BOV Kompact, including Kompact EM (Electro-Mechanical), is designed to focus on quality materials, design, and integration. The Kompact range by Turbosmart gives vehicles the high-performance edge in boosting handling capacity, reliability & response. With bullet-proof, billet construction, the Kompact series is a direct replacement & Upgrade for OEM parts. Above all, it is competitively priced.

About Turbosmart

From our humble beginnings to establishing ourselves as a global brand, Turbosmart is well on track to lead the future in turbo technology.

Our engineers build and track-test all products in-house. Therefore, we ensure we continuously produce the highest-quality, highest-performance Turbochargers, blow-off valves, wastegates, boost controllers, fuel pressure regulators, oil pressure regulators and more. Furthermore, our products are designed and built for track and street applications.

Product Advisor

Engineered to Win!

This tool was designed to remove the mystery of choosing the right Wastegate, Blow-off Valve and Fuel Pressure Regulator for your project.

Please, Share Post Here!!!

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