CHANGING THE ELECTRONIC ACTUATOR
CAUTION!
Failure to ensure O-rings are seated correctly may lead to
cutting of an O-Ring and unexpected results from the EM
1
Remove Your EM series BPV
Remove the electronic plug from the EM series BPV and
unscrew the flange screws in an anti-clockwise direction,
completely remove and safely store the mounting screws. The
valve will likely want to fall off the mounting flange as you
unscrew the last screw, ensure you do not drop the valve as
permanent damage may occur. Ensure O-Rings are kept with
the valve for reinstallation.
series BPV
Slowly insert the new actuator while turning in a clockwise
direction to avoid tearing the O-rings
NOTE!
Cosmetic engine covers may be required to be removed
prior to the assembly being visible.
CAUTION!
The turbocharger assembly may require the vehicle to be
raised on a hoist or jacked up and secured using vehicle
jack stands, ensure your safety is not compromised.
Tighten the new solenoid into the EM series BPV ensuring the
wrench is on the metallic portion of the solenoid.
Remove Electronic Actuator from your EM
series BPV
NOTE!
Tightening the solenoid on the plastic cover may result in
unrepairable damage to the solenoid.
2
Using a 11mm open end wrench in the flat sides of the
solenoid, undo the actuator in an anti-clockwise directionwhen
viewed from the end. Ensure the wrench is placed on the
metallic portion of the flats and not on the plastic cover.
Remove Electronic Actuator from your EMseries
BPV
4
Slide the EM Series BPV into the mounting flange ensuring that the
sealing O-rings are still in place on their respective grooves. Once
the unit is inserted into the mounting flange, the valve can be
rotated to line up the mounting flange bolt pattern against the OEM
mounting flange pattern, finally,screw the mounting screws into
place securing the BPV
CAUTION!
Ensure the plumb back port is located correctly if there is
a flat on your mounting flange facing the plumb back port
on the turbocharger or diverter valve mounting assembly,
this is to allow for effective flow from the plumb back port
back into the recirculation path, failing to do this can
cause compressor surge due to insufficient flow.
Once the valve has been mounted and the screws tightened,
connect the electrical plug into the OEM factory plug and
secure the wiring safely away from a heat source.
Ensure the cavity is free from debris using avoiding shifting dirt
into the passages.
Congratulations, your EM Series BPV is installed and ready
for use. Double check all electrical connections and mounting
screws.
Install New Electronic Actuator into your EM
3
Series BPV
Ensure the O-rings on your new actuator are correctly seated in
the grooves before installation
O-Rings
4